A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
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DEVELOPMENT
16OCT2013
YY UG
A
RELEASED
07JAN2014
YY UG
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150389
Y.YIN
16OCT2013
G.BAILEY
16OCT2013
U.GUO
16OCT2013
1:1 1 4
A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150389 -1
1 FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 2031314-1 - 2119641-1 - 2063440-2
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150389 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150389 -4 - - -
2150389 -2
1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150389 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150389 -4 - - -
2150389 -5
1 FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 2031314-1 - 2119641-1 - 2063440-2
2150389 -6
1 NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150389 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150389 -7 1 CRIMP TOOLING KIT - - - -
- - - -
SET UP GAUGE
2119599-2
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
1
CRIMPER, WIRE
5-1673600-2
11111
2
SPACER, CRIMPER
1-455888-0
1111-
3
CRIMPER, INSULATION OVERLAP PREMIUM
4-2119785-6
11111
4
BLOCK, FL CRIMPER SPACER
238009-1
1111-
5
SPACER
2-240641-9
1111-
6
-
-
-----
7
BLADE, SLUG
1-2217206-1
1111-
8
ANVIL, COMBINATION, END FEED
1803060-4
11111
9
PLATE, FRONT SHEAR
3-690482-2
1111-
10
-
-
-----
11
PLATE, REAR SHEAR
240644-5
1111-
13
SPACER,HOLD-DOWN
1752360-1
1111-
16
SPACER
5-240641-6
1111-
17
SCR, BHSC, RoHS (M6 X 12)
1-2079383-1
4444-
18
STRIP GUIDE, FRONT
1901695-3
1111-
19
STRIP GUIDE, REAR
1901696-3
1111-
20
DRAG
1752373-4
1111-
22
SPRING, COMPRESSION
2-22281-3
2222-
24
PLATE, STRIP GUIDE
1-1752371-2
1111-
25
STUD, THREADED
1320906-1
2222-
27
STRIPPER (MACHINING)
240639-1
1111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2222-
33
WASHER, FLAT, REG M4
1-18028-2
8888-
35
BOLT, ADJUSTMENT
2119092-1
11-1-
37
FA HEAD, ATLANTIC STYLE
2119085-1
1111-
38
RAM WASHER, PRECISION
2119644-1
1111-
39
APPLICATOR SHIM PACK
2119957-1
11-1-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
11-1-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111-
44
RAM,AMP STYLE, END FEED
2119369-1
11-1-
46
APPLICATOR BASIC ASSEMBLY, EF
2119655-5
1111-
49
SCR, SKT HD CAP M4 X 6.0
18023-9
1----
50
STANDOFF,HOLD-DOWN
1752354-3
1111-
51
FEED FINGER SUBASSEMBLY
2031314-1
1----
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2222-
56
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
4444-
58
FEED FINGER
2063961-1
-----
60
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111-
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
33-3-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
11-1-
65
HOLDDOWN,TERMINAL
1976052-1
1111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2222-
67
TAG,IDENTIFICATION
2119740-1
1--1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2222-
71
DOCUMENTATION PACKAGE
2119956-2
1111-
82
SPACER, CRIMPER
455888-5
1111-
133
SERVO FEED LATCH ASM
1633743-1
-11--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
-REFREF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1----
163
SPRING, FEED FINGER
240638-1
1----
164
COUNTER, MAGNETIC
994970-2
REFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2----
174
GUIDE PIN,HOLDDOWN
1901680-2
1111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1111-
176
SPRING, COMPRESSION
8-22280-7
1111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
-REFREF--
213
TAG,IDENTIFICATION
2119740-2
-11--
238
AIR FEED MODULE
2063440-2
1----
239
MECHANICAL FEED ASSEMBLY
2119580-1
-----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
-22--
242
RETAINER, INSULATION DIAL
2119083-1
1111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1111-
245
RAM, AMP STYLE, END FEED, NON-ADJUST
2119759-1
--1--
246
SPRING, COMPRESSION
1-22279-3
11-1-
247
DETENT PIN
2119798-1
11-1-
ITEM
NO
DESCRIPTIONPART NO-2-5-6-7-77
248
FEED CAM, AIR FEED
2119641-1
1----
249
BUSHING, LCH5-12, MISUMI
2079988-1
1----
250
PUSH ROD, AIR FEED
2119640-1
1----
252
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
11-1-
260
APPLICATOR SHIM PACK
2119957-2
--1--
TERMINAL DATA:
G&H TERMINAL
LEAR CRIMP SPECIFICATION
TERMINAL NAME:
6.3 X 0.8 TAB
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
5.20-5.80 mm [.205-.228 IN]
n
1.40-2.10 mm [.055-.083 IN]
TERMINAL
APPLICATION
SPECIFICATION
LEAR Rev 1 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
G&H TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
G&H TERMINAL
C1__DWG_PN_4_0
1949263-1
C1__DWG_PN_1_1
26512.201.179
C1__DWG_PN_2_1
1949263-2
C1__DWG_PN_3_1
26512.126.009
C1__DWG_PN_4_1
CRIMP HEIGHT
REFERENCE SETTING
5.7
W1__FA_SETTING_1
5.7
W1__FA_SETTING_2
6.8
W1__FA_SETTING_3
7.2
W1__FA_SETTING_4
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
0.5+0.5
W1__DWG_WGAUGE_1
1.45+/-0.05 [.057+/-.002]
W1__DWG_CRIMP_HT_1
1.00mm2
W1__DWG_WGAUGE_2
1.45+/-0.05 [.057+/-.002]
W1__DWG_CRIMP_HT_2
0.75mm2
W1__DWG_WGAUGE_3
1.35+/-0.05 [.053+/-.002]
W1__DWG_CRIMP_HT_3
0.50mm2
W1__DWG_WGAUGE_4
1.30+/-0.05 [.051+/-.002]
W1__DWG_CRIMP_HT_4
TERMINAL DATA:
C2__TERM_MFG TERMINAL
C2__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C2__TERM_NAME
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
C2__DWG_STRIP_LEN_STR
n
C2__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA:
C3__TERM_MFG TERMINAL
C3__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C3__TERM_NAME
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
C3__DWG_STRIP_LEN_STR
n
C3__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.36 mm [.093]
F
INSUL
3.20 mm [.126]
OV
APPL INSTRUCTIONS
408-10390
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.36 mm [.093]
F
INSUL
-
-
APPL INSTRUCTIONS
408-10390
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150389 -2
A FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150389 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150389 -4 - - -
2150389 -5
A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 2031314-1 - 2119641-1 - 2063440-2
2150389 -6
A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150389 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150389 -7 A CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150389 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150389 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150389 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150389 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150389 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150389 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150389 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150389 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
1
1
1
1
1
4
4
11
1
9
9
9
10
11
6
6
6
6
